Engine exhaust systems are used for two critical functions on aircraft. The first is to carry the exhaust heat and gases produced by the engine’s combustion away from the cabin, while the second is to muffle the sound of the engine for the sake of preventing noise pollution.
According to the FAA regulation FAR 23.1123, an exhaust system must follow three basic requirements:
Exhaust systems are made from either stainless steel or plain mild steel pipes. Mild steel corrodes and is not as light as stainless steel, but it is cheaper and easier to weld.
Components
Manifold- the piping attached to the engine’s cylinders. These pipes capture exhaust gas as it is pushed out of the cylinders through the exhaust valves and guide the gases through the exhaust pipe system to the atmosphere.
Muffler- A system of pipes at the end of the exhaust system that captures exhaust and reduces noise generated by the aircraft’s engine.
Heat Ducting- as exhaust flows through the muffler, the muffler is heated, and in turn heats the air around the muffler. This air is captured by a separate system of piping and routed to the cabin and windshield for heating and defrosting purposes.
EGT Probe- Some exhaust systems have an exhaust temperature (EGT) probe installed. The EGT probe measures the temperature of gases at the exhaust manifold and is used to regulate the fuel-air mixture inside the cylinder.
At Aerospace Aces, owned and operated by Aerospace Aces, we sell engine exhaust systems and parts from some of the top manufacturers around the world. These manufacturers include aFe Power, Altronics, and AEM.
Part No | Manufacturer | Description | RFQ |
---|---|---|---|
071-FBOD-0105 | Billy Boat | Billy Boat Performance Cat-Back Exhaust 1993-95 Trans AM Formula 5.7L | RFQ |
520-6208 | Hooker Headers | Hooker Headers Super Comp Engine Swap Headers Ford 351W | RFQ |
523-PBRAC60124SS | Jones Exhaust | Jones Exhaust Chrome Stainless Steel Exhaust Tip Rolled Angle 6" | RFQ |
555-30671 | JEGS | JEGS Street Rod/Muscle Car Exhaust Kit 2-1/2" | RFQ |
523-F525B | Jones Exhaust | Jones Exhaust Full Boar Truck Muffler 2.75" Inlet, 2.75" Outlet | RFQ |
289-54067 | Dynomax | Dynomax Exhaust INTERMEDIATE PIPE | RFQ |
739-24300 | NGK Spark Plugs | NGK Spark Plugs NTK/NGK OE Identical AFR Sensor 1992-2000 Honda Civic | RFQ |
642-14812 | Magnaflow | Magnaflow Street Series Universal Muffler With Single Tip Inlet/Outlet: 2.25"/4" | RFQ |
520-2250 | Hooker Headers | Hooker Headers Super Comp Headers 396-502 Big Block Chevy | RFQ |
893-14031 | Thermo Tec | Thermo Tec Express Sleeve 1/2" to 1" | RFQ |
289-21723 | Dynomax | Dynomax Exhaust QUIET-FLO SS MUFF | RFQ |
868-8920 | Stage 8 | Stage 8 Locking Header Bolts SB-Chevy with Ramhorn Manifolds | RFQ |
289-24250 | Dynomax | Dynomax Race Bullet Muffler In/Out: 3" | RFQ |
679-S5332AL | MBRP | MBRP Installer Series Exhaust System 2001-2004 Toyota Tacoma 2.7/3.4L | RFQ |
642-59920 | Magnaflow | Magnaflow Federal Emissions OBD-II Spun Catalytic Converter Inlet/Outlet: 3.5" | RFQ |
958-EVT19 | PYPES | PYPES Stainless Steel Tips 1970-71 GTO | RFQ |
289-21105 | Dynomax | Dynomax Exhaust QUIET-FLOW MUFFLER | RFQ |
289-41550 | Dynomax | Dynomax Exhaust CONNECTING PIPE | RFQ |
500-89406 | Hedman | Hedman Standard Duty HTC Coated Full-Length Headers 1990-94 Ford Ranger 4.0L | RFQ |
157-140690 | Borla | Borla Cat-Back Exhaust System With ATAK Mufflers for 2016-2018 Camaro SS 6.2L | RFQ |
255-16100 | Corsa | Corsa Long-Tube Headers And Connectors Set 1997-2000 Chevy Corvette C5 5.7L | RFQ |
117-ES20104 | Delphi | Delphi Oxygen Sensor | RFQ |
642-441334 | Magnaflow | Magnaflow Universal California Catalytic Converter 2 in. In/Out | RFQ |
500-25560 | Hedman | Hedman Turbo Muffler inlet: 2" | RFQ |
093-003618755000 | Collector Tethers | Collector Tethers 36" Collector-Header Tether Kit Primary Tube: 1-7/8" | RFQ |
139-47549 | Banks | Banks Stinger System 2000-03 Ford Excursion | RFQ |
642-12251 | Magnaflow | Magnaflow 5" x 8" Oval Muffler Center In/Dual Out: 2.25"/2.25" Body Length: 18" Overall Length: 24" Core Size: 2.5" Satin Finish | RFQ |
523-SU4-4SS | Jones Exhaust | Jones Exhaust Stainless Steel Stamped Y-Pipe 2.5" Single Pipe , 2.5" Dual Pipes | RFQ |
642-35215 | Magnaflow | Magnaflow Polished Stainless Steel Clamp-On Single Exhaust Tip Inlet Inside Diameter: 5" | RFQ |
289-54777 | Dynomax | Dynomax X-Pipe Kit Outer diameter: 2.5" | RFQ |
520-70501388-R | Hooker Headers | Hooker Headers BlackHeart Mid-Pipes 2016 Camaro SS V8 6.2L | RFQ |
760-66036 | Percy's | Percy's Seal-4-Good Header Gaskets Big Block Chrysler 383-440 | RFQ |
523-JAC512-4 | Jones Exhaust | Jones Exhaust Chrome Exhaust Tip Angle Cut 5" | RFQ |
139-49744 | Banks | Banks Six-Gun Bundle 2004-05 Dodge Ram | RFQ |
129-4011 | BBK Performance Parts | BBK Performance Parts Dual Exhaust Conversion with Full-Length X-Pipe 2005-09 Mustang V6 | RFQ |
642-15146 | Magnaflow | Magnaflow Street Series Cat-Back Exhaust System 2010-13 Mazda 3 Hatchback 2.5L L4 | RFQ |
397-M-5230-M8SC | Ford Performance | Ford Performance Axle-Back Sport Exhaust System 2015-16 Ford Mustang GT | RFQ |
186-010094 | DEI | DEI Exhaust / Header Wrap Kit Black Wrap w/Black HT Silicone Coating | RFQ |
523-IRAC422 | Jones Exhaust | Jones Exhaust Chrome Exhaust Tip Rolled Angled 4" | RFQ |
289-43196 | Dynomax | Dynomax Exhaust EXTENSION PIPE | RFQ |
093-002023753500 | Collector Tethers | Collector Tethers 20" Collector-Header Tether Kit Primary Tube: 2-3/8" | RFQ |
649-1162VYB18 | Schoenfeld | Schoenfeld IMCA Modified Tri-Y Headers For: Brodix 18° Heads | RFQ |
313-234-4602 | Denso | Denso O2 Sensor Jeep 1999-20001999-00 | RFQ |
289-35972 | Dynomax | Dynomax Muffler Hanger Jeep J10/J20 | RFQ |
958-MVS16 | PYPES | PYPES Street-Pro Muffler 3.0" Offset / Offset | RFQ |
500-27920 | Hedman | Hedman Header Gasket PT Cruiser 1/pkg | RFQ |
467-308540-1M | Granatelli | Granatelli Interlocking V-Band Clamp | RFQ |
690-ECAM416QTPBK | Mishimoto | Mishimoto Pro Cat-Back Exhaust System 2016-Up Chevrolet Camaro 2.0T Quad Tip | RFQ |
679-S7240304 | MBRP | MBRP Axle-Back Exhaust System 2011-2012 Ford Mustang Shelby | RFQ |
642-93616 | Magnaflow | Magnaflow Direct-Fit Catalytic Converter 2002-03 Dodge Ram 1500 4WD 4.7L | RFQ |
289-40372 | Dynomax | Dynomax Exhaust Y PIPE | RFQ |
289-42733 | Dynomax | Dynomax Exhaust EXTENSION PIPE | RFQ |
500-00156 | Hedman | Hedman Header Hardware Kit For P/N 500-68160 | RFQ |
649-1054LVSPM-3 | Schoenfeld | Schoenfeld Sprint Car Headers For: Spread Port | RFQ |
289-17631 | Dynomax | Dynomax Hush Thrush Super Turbo Muffler In/Out: 2-1/4" | RFQ |
948-250-241099 | Walker Products | Walker Products O2 Oxygen Sensor | RFQ |
649-143-525L18 | Schoenfeld | Schoenfeld Dirt Late Model 525 Off-Set Headers For: Brodix 18° Heads | RFQ |
880-30263 | Turbonetics | Turbonetics T3 Turbine Inlet Gasket Stainless Steel | RFQ |
679-S5534409 | MBRP | MBRP XP Series Exhaust System 1986-2001 Jeep Cherokee 2.5L/4.0L | RFQ |
500-68370 | Hedman | Hedman Street Rod Block Hugger Headers For Chevy 396-502 | RFQ |
649-142505LGCM-3 | Schoenfeld | Schoenfeld Dirt Late Model 505 Off-Set Headers For: Crate Motor | RFQ |
326-674-244 | Dorman Products | Dorman Products Exhaust Manifold Kit 1966-84, 89-91 Chevy | RFQ |
289-54763 | Dynomax | Dynomax Straight Aluminized Stainless Steel Tubing Length: 4 Ft. | RFQ |
289-55176 | Dynomax | Dynomax Exhaust TAIL PIPE | RFQ |
093-001023752625 | Collector Tethers | Collector Tethers 10" Collector-Header Tether Kit Primary Tube: 2-3/8" | RFQ |
842-TM5C22O22C | Stainless Works | Stainless Works Turbo Chambered Muffler Inlet Size: 2-1/4" Offset | RFQ |
387-11143 | Flowtech | Flowtech Shorty Headers 2003-2013 Chevy/GMC Silverado/Tahoe/Yukon | RFQ |
289-88007 | Dynomax | Dynomax Collector Extensions Collector Diameter: 3" | RFQ |
139-49141 | Banks | Banks Exhaust PowerPack System 1997-03 Ford Class A Motorhome | RFQ |
289-15832 | Dynomax | Dynomax Direct-Fit Catalytic Converter 1988-91 GM Car 2.3L/3.8L | RFQ |
642-15344 | Magnaflow | Magnaflow MF Series Crossmember-Back Exhaust System 1966-77 Ford Bronco 289/302 | RFQ |
555-319503 | JEGS | JEGS 90° Tight Radius Bend 3" 16ga. Aluminized Steel | RFQ |
467-307525-3 | Granatelli | Granatelli V-Band to Straight Connection | RFQ |
139-47286 | Banks | Banks Monster Exhaust System 2003-06 Ford F450/F550 | RFQ |
462-69504 | Gibson | Gibson Split Rear Cat-Back Exhaust 1998-2003 Ford F-150/F-250 | RFQ |
520-6223-1 | Hooker Headers | Hooker Headers Super Comp Engine Swap Headers Ford 351W | RFQ |
642-17964 | Magnaflow | Magnaflow Pro Series Cat-Back Exhaust System 2006-2007 Silverado/Sierra 2500HD/3500 Diesel | RFQ |
159-85301 | Bully Dog | Bully Dog Detroit Ceramic Coated Exhaust Manifold 1995-2003 Kenworth/Peterbuilt | RFQ |
578-6612S | JBA | JBA Long Tube Headers 1965-1973 Mustang 289-351 w/Mustang II Suspension | RFQ |
502-75236 | Hedman Husler | Hedman Husler Down-Style Dragster Headers Big Block Mopar 440 w/Indy Heads | RFQ |
502-10301 | Hedman Husler | Hedman Husler Header Flange Ford 351-400M (2V) | RFQ |
289-55255 | Dynomax | Dynomax Dual System Tail Pipe | RFQ |
289-45227 | Dynomax | Dynomax Exhaust SPECIAL ORDER | RFQ |
289-40409 | Dynomax | Dynomax Exhaust EXHAUST Y-PIPE | RFQ |
642-19343 | Magnaflow | Magnaflow Manifold Front Exhaust Pipes Mopar B-Body 2.5'' Tubing | RFQ |
502-63221 | Hedman Husler | Hedman Husler Down-Style Dragster Headers Small Block Chevy w/Sub-Flanges | RFQ |
289-54077 | Dynomax | Dynomax Exhaust TAIL PIPE | RFQ |
948-250-24144 | Walker Products | Walker Products O2 Oxygen Sensor | RFQ |
642-16479 | Magnaflow | Magnaflow Touring Series Cat-Back Exhaust System 2008-10 Volvo C30 2.5L L5 | RFQ |
255-14968 | Corsa | Corsa Xtreme Cat-Back Exhaust System 2010-2015 Chevy Camaro SS Coupe 6.2L | RFQ |
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