Aircraft Exhaust Systems Parts List

Engine exhaust systems are used for two critical functions on aircraft. The first is to carry the exhaust heat and gases produced by the engine’s combustion away from the cabin, while the second is to muffle the sound of the engine for the sake of preventing noise pollution.

According to the FAA regulation FAR 23.1123, an exhaust system must follow three basic requirements:

  1. Each exhaust system must be fireproof and corrosion-resistant and must have means to prevent failure due to expansion by operating temperatures.
  2. Each exhaust system must be supported to withstand the vibration and inertial loads to which it may be subjected to in operation.
  3. Parts of the system connected to components between which relative motion could exist must have means for flexibility.

Exhaust systems are made from either stainless steel or plain mild steel pipes. Mild steel corrodes and is not as light as stainless steel, but it is cheaper and easier to weld.

Components

Manifold- the piping attached to the engine’s cylinders. These pipes capture exhaust gas as it is pushed out of the cylinders through the exhaust valves and guide the gases through the exhaust pipe system to the atmosphere.

Muffler- A system of pipes at the end of the exhaust system that captures exhaust and reduces noise generated by the aircraft’s engine.

Heat Ducting- as exhaust flows through the muffler, the muffler is heated, and in turn heats the air around the muffler. This air is captured by a separate system of piping and routed to the cabin and windshield for heating and defrosting purposes. 

EGT Probe- Some exhaust systems have an exhaust temperature (EGT) probe installed. The EGT probe measures the temperature of gases at the exhaust manifold and is used to regulate the fuel-air mixture inside the cylinder.

At Aerospace Aces, owned and operated by Aerospace Aces, we sell engine exhaust systems and parts from some of the top manufacturers around the world. These manufacturers include aFe Power, Altronics, and AEM.

Part No Manufacturer Description RFQ
017-30-2355-200 AEM AEM No-Weld O2 Sensor Mount 2.0" Tube RFQ
017-30-2355-250 AEM AEM No-Weld O2 Sensor Mount 2.5" Tube RFQ
017-30-2355-300 AEM AEM No-Weld O2 Sensor Mount 3.0" Tube RFQ
017-30-2355-350 AEM AEM No-Weld O2 Sensor Mount 3.5" Tube RFQ
030-O2-BUNG Altronics Altronics Wideband O2 Sensor Replacement Bung RFQ
030-O2-PLUG Altronics Altronics Wideband O2 Sensor Replacement Bung Plug RFQ
030-OA Altronics Altronics O2 Alert System Includes software and one wideband oxygen sensor RFQ
030-OA-2 Altronics Altronics Additional Wideband Oxygen Sensor Kit RFQ
030-OA-AC Altronics Altronics 0-5 Volt Input Cable RFQ
030-OA-DS-R1 Altronics Altronics Drive Shaft RPM Sensor Small Ford 1.87" Pinion Ring and Bracket RFQ
030-OA-DS-R2 Altronics Altronics Drive Shaft RPM Sensor Small Ford 2.19" Pinion Ring and Bracket RFQ
030-OA-MP Altronics Altronics Manifold Pressure Sensor Measures vacuum to 50psi RFQ
030-OA-O2 Altronics Altronics Replacement Oxygen Sensor RFQ
030-OA-PS2000 Altronics Altronics Pressure Sensor 0-2000psi RFQ
030-OA-PS250 Altronics Altronics Pressure Sensor 0-250psi RFQ
030-OA-PS300 Altronics Altronics Pressure Sensor 0-300psi RFQ
030-OA-TCC Altronics Altronics EGT Exhaust Gas Temperature Thermocouple Clamp-On RFQ
030-OA-TCW Altronics Altronics EGT Exhaust Gas Temperature Thermocouple Weld-In RFQ
030-OWBC Altronics Altronics O2WBC Wide Band O2 Sensor Controller Includes: O2 Controller and 1 Wideband Oxygen Sensor RFQ
030-OWBC-OLD Altronics Altronics Wide Band O2 Sensor Controller Includes: O2 Controller and 1 Wideband Oxygen Sensor RFQ
041-CC-LS3M Zoomers Exhaust Zoomers Exhaust Stainless Steel Exhaust System 2010-12 Camaro SS Manual LS3 6.2L RFQ
048-46-40011 AFE Power AFE Power BladeRunner Exhaust Manifold 2003-07 Dodge Ram 2500/3500 5.9L Diesel RFQ
048-46-40032 AFE Power AFE Power BladeRunner Exhaust Manifold 1998.5-2002 Dodge Ram 2500/3500 5.9L Diesel RFQ
048-46-40042 AFE Power AFE Power BladeRunner Exhaust Manifold 1994-98 Dodge Ram 2500/3500 5.9L Diesel RFQ
048-46-90076 AFE Power AFE Power EGR Track Kit 2003-07 Ford Trucks/Excursion Power Stroke 6.0L RFQ
048-47-48001 AFE Power AFE Power 2000-2003 Jeep Wrangler TJ L6-4.0L Front RFQ
048-47-48002 AFE Power AFE Power 2000-2003 Jeep Wrangler TJ L6-4.0L Rear RFQ
048-47-48003 AFE Power AFE Power 2004-2006 Jeep Wrangler TJ/LJ L6-4.0L Front RFQ
048-47-48004 AFE Power AFE Power 2004-2006 Jeep Wrangler TJ/LJ L6-4.0L Rear RFQ
048-47-48005 AFE Power AFE Power Direct Fit Catalytic Converter 1997-1999 Jeep Wrangler 4.0L RFQ
048-48-36301-1 AFE Power AFE Power Twisted Steel Downpipe 2007-10 BMW 335i 3.0L Turbo RFQ
048-48-36307 AFE Power AFE Power Twisted Steel Headers 2006-13 BMW 3-Series 3.0L (E9X) RFQ
048-48-46003-1YC AFE Power AFE Power Twisted Steel Headers And Y-Pipe with Cats 2012-15 Toyota Tacoma JK V6 4.0L 2/4WD RFQ
048-48-46008-YC AFE Power AFE Power Twisted Steel Headers With Street Connection Pipes 2010-16 Toyota Tundra 5.7L V8 RFQ
048-48-46008-YN AFE Power AFE Power Twisted Steel Headers With Race Connection Pipes 2010-16 Toyota Tundra 5.7L V8 RFQ
048-48-46201 AFE Power AFE Power Twisted Steel Header 1991-99 Jeep Wrangler YJ/TJ 4.0L RFQ
048-48-46202 AFE Power AFE Power Twisted Steel Header 2000-06 Jeep Wrangler TJ 4.0L RFQ
048-48-46203 AFE Power AFE Power Twisted Steel Headers 2007-11 Jeep Wrangler JK 3.8L RFQ
048-48-46214-YC AFE Power AFE Power Twisted Steel Headers with Y-Pipe 2007-11 Jeep Wrangler JK 3.8L RFQ
048-48-46303 AFE Power AFE Power Twisted Steel Downpipe 2012-16 BMW 328i/428i 2.0L Turbo RFQ
048-49-02001 AFE Power AFE Power Turbo-Back Exhaust System 1994-2002 Dodge Diesel Trucks 5.9L for Cummins RFQ
048-49-02001BR AFE Power AFE Power Mach Force XP Tailpipe Hanger Kit 1994-97 Dodge Ram 2500/3500 5.9L for Cummins Diesel RFQ
048-49-02001NM AFE Power AFE Power Turbo-Back Exhaust System 1994-2002 Dodge Diesel Trucks 5.9L for Cummins RFQ
048-49-02002 AFE Power AFE Power Downpipe-Back Exhaust System 2004-05 Dodge Diesel Trucks RFQ
048-49-02002NM AFE Power AFE Power Downpipe-Back Exhaust System 2004-05 Dodge Diesel Trucks RFQ
048-49-02003 AFE Power AFE Power Turbo-Back Exhaust System 2005.5-2009 Dodge Diesel Trucks RFQ
048-49-02003NM AFE Power AFE Power Turbo-Back Exhaust System 2005.5-2009 Dodge Diesel Trucks RFQ
048-49-02005 AFE Power AFE Power Turbo-Back Exhaust System 2010-12 Dodge Diesel Trucks RFQ
048-49-02005NM AFE Power AFE Power Turbo-Back Exhaust System 2010-12 Dodge Diesel Trucks RFQ
048-49-02007NM AFE Power AFE Power Turbo-Back Exhaust System 2004.5-2007 Dodge Diesel Trucks RFQ
048-49-02016 AFE Power AFE Power DPF-Back Exhaust System 2007.5-12 Dodge Diesel Trucks RFQ
048-49-02016-B AFE Power AFE Power DPF-Back Exhaust System 2007.5-12 Dodge Diesel Trucks RFQ
048-49-02016-P AFE Power AFE Power DPF-Back Exhaust System 2007.5-12 Dodge Diesel Trucks RFQ
048-49-02030NM AFE Power AFE Power Turbo-Back Exhaust System 2007.5-2012 Dodge Diesel Trucks RFQ
048-49-02055 AFE Power AFE Power Atlas Race Pipe 2013-16 Dodge Ram L6-6.7L Diesel RFQ
048-49-03001 AFE Power AFE Power Turbo-Back Exhaust System 1994-97 Ford Diesel Trucks RFQ
048-49-03001NM AFE Power AFE Power Turbo-Back Exhaust System 1994-97 Ford Diesel Trucks RFQ
048-49-03002 AFE Power AFE Power Turbo-Back Exhaust System 1999-2003 Ford Diesel Trucks 7.3L 4" Diameter Tubing RFQ
048-49-03002NM AFE Power AFE Power Turbo-Back Exhaust System 1999-2003 Ford Diesel Trucks 7.3L 4" Diameter Tubing RFQ
048-49-03003 AFE Power AFE Power Turbo-Back Exhaust System 2003-07 Ford Diesel Trucks 6.0L RFQ
048-49-03003NM AFE Power AFE Power Turbo-Back Exhaust System 2003-07 Ford Diesel Trucks 6.0L RFQ
048-49-03004 AFE Power AFE Power Downpipe-Back Exhaust System 2008-10 Ford Diesel Trucks 6.4L RFQ
048-49-03004NM AFE Power AFE Power Downpipe-Back Exhaust System 2008-10 Ford Diesel Trucks 6.4L RFQ
048-49-03006 AFE Power AFE Power Downpipe-Back Exhaust System 2011-12 Ford Diesel Trucks RFQ
048-49-03006NM AFE Power AFE Power Downpipe-Back Exhaust System 2011-12 Ford Diesel Trucks RFQ
048-49-03039NM AFE Power AFE Power Downpipe-Back Exhaust System 2011-12 Ford Diesel Trucks RFQ
048-49-03054 AFE Power AFE Power DPF-Back Exhaust System 2008-10 Ford Diesel Trucks RFQ
048-49-03054-B AFE Power AFE Power DPF-Back Exhaust System 2008-10 Ford Diesel Trucks RFQ
048-49-03054-P AFE Power AFE Power DPF-Back Exhaust System 2008-10 Ford Diesel Trucks RFQ
048-49-03055 AFE Power AFE Power DPF-Back Exhaust System 2011-14 Ford Diesel Trucks RFQ
048-49-03055-B AFE Power AFE Power DPF-Back Exhaust System 2011-14 Ford Diesel Trucks RFQ
048-49-03055-P AFE Power AFE Power DPF-Back Exhaust System 2011-14 Ford Diesel Trucks RFQ
048-49-03064-B AFE Power AFE Power DPF-Back Exhaust System 2015 Ford Diesel Trucks RFQ
048-49-03064-P AFE Power AFE Power DPF-Back Exhaust System 2015 Ford Diesel Trucks RFQ
048-49-04001 AFE Power AFE Power Downpipe-Back Exhaust System 2001-07 GM Diesel Trucks RFQ
048-49-04001NM AFE Power AFE Power Downpipe-Back Exhaust System 2001-07 GM Diesel Trucks RFQ
048-49-04002 AFE Power AFE Power Downpipe-Back Exhaust System 2007.5-2010 GM Diesel Trucks RFQ
048-49-04002NM AFE Power AFE Power Downpipe-Back Exhaust System 2007.5-2010 GM Diesel Trucks RFQ
048-49-04003 AFE Power AFE Power Downpipe-Back Exhaust System 2011-12 GM Diesel Trucks RFQ
048-49-04003NM AFE Power AFE Power Downpipe-Back Exhaust System 2011-12 GM Diesel Trucks RFQ
048-49-04007NM AFE Power AFE Power Downpipe-Back Exhaust System 2001-07 GM Diesel Trucks RFQ
048-49-04014 AFE Power AFE Power Race Pipe 2007.5-10 Silverado/Sierra 2500 HD Diesel Trucks RFQ
048-49-04033NM AFE Power AFE Power Turbo-Back Exhaust System 2007.5-2010 GM Diesel Trucks RFQ
048-49-04040 AFE Power AFE Power DPF-Back Exhaust System 2007.5-10 GM Diesel Trucks RFQ
048-49-04040-B AFE Power AFE Power DPF-Back Exhaust System 2007.5-10 GM Diesel Trucks RFQ
048-49-04040-P AFE Power AFE Power DPF-Back Exhaust System 2007.5-10 GM Diesel Trucks RFQ
048-49-04041 AFE Power AFE Power DPF-Back Exhaust System 2011-13 GM Diesel Trucks RFQ
048-49-04041-B AFE Power AFE Power DPF-Back Exhaust System 2011-13 GM Diesel Trucks RFQ
048-49-04041-P AFE Power AFE Power DPF-Back Exhaust System 2011-13 GM Diesel Trucks RFQ
048-49-04043-B AFE Power AFE Power DPF-Back Exhaust System 2011-13 GM Diesel Truck RFQ
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